Lean Manufacturing System
Industry: Manufacturing - Plastics
- 1. Blow Molding Bottles, Jerry Cans, Jars, Floaters, Buoys
- 2. Injection Molding Round and Rectangle Containers, Caps & Closures, Pipe Spacers, End Caps, Crates.
- 3. Rotational Molding Water Storage Tanks, Fuel Storage Tanks, Bins, Planters, Material Handling Products,
Pallet Bins, Wheel Barrows, Pallets, Kiosks.
- 4. Pipe Extrusion PVC Pressure Pipes, PVC Sewage & Drainage Pipes, PVC Conduit Pipes, HDPE
Polypipes (High & Low Pressure), Gas Pipes, Borewell Pipe Casings & Screens, Garden Hose Pipes, Ball
Point Pens, etc.
- 5. Product Development Center AutoCAD Product design, Prototype Building, Mold Development, Mold
Modifications, Fabrication of Critical Spares, Custom Designed Product Development Services, TBS
Approval Services, etc.
- 1. Design, Development & Implemented complete
Manufacturing Process - includes detailed Product
Master that has Volume (Cubic Centimeter) Product Weight, Cycle Time (seconds), Ideal Machines &
Unlimited Multiple BOM Classes with alternate/substitute raw materials. Production Process Transactions
such as Sales Order, Work Order Material Issue, Production Voucher, Quality Control & Production
- 2. Design, Development & Implemented complete Manufacturing Reports - Work Order Register,
Production Work In Progress, Daily Production, Finished Goods Transfer & Material Reconciliation.
- 3. Design, Development & Implemented complete Balance Scorecard / Measures - is a key performance
indicator tool for measuring whether the smaller-scale operational activities of a company are aligned with
its larger-scale objectives in terms of vision and strategy.
These measures are Machine based machine
performance reports such as Machine OEE - Overall Equipment Effectiveness, Machine MTTR -
Mean Time To Repair, Machine MTBF - Mean Time Between Failure. Sales Order Performance
Reports such as OTEFIF - On Time Error Free In Full. Inventory and Customer performance
measures such as I$D - Inventory Dollar Days & T$D - Throughput Dollar Days
For more detail please download